Maximize uptime, protect every component, and keep your OEM partners smiling with engineered packaging that simply works. Discover how Express Packing safeguards plastic and metal parts from the production floor to the final assembly line.
Why Specialized Automotive Packaging Matters
Industry studies estimate that unplanned automotive-plant downtime can exceed $22 000 per minute.
- Maintain Class-A surfaces using scratch-free liners and dividers.
- Talk to us about adding AIAG-format labels on request.
- Safeguard on-time delivery by eliminating reorders, expedited freight, and penalty fees.
Specialized packaging is an upfront investment that protects profit margins, schedules, and long-term customer relationships.
Our Comprehensive Packaging Solutions
Every program begins with an engineer-led assessment, then moves to a fit-for-purpose design that balances protection, cost, and sustainability.
Service Highlights
- Custom crates, pallets & inserts: Right-sized to your part footprint, maximizing cube efficiency.
- Returnable vs. expendable options: Reusable dunnage for closed-loop routes; recyclable corrugated for exports.
- VCI & vacuum sealing: Vapor corrosion inhibitors keep ferrous metals rust-free without the need for messy oils.
- Class-A protection protocols: EPE foams, spun-bond fabric, and Tyvek® liners ensure blemish-free delivery of painted plastics and chrome trims.
Quick-Reference Table
| Packaging Need | Best-Fit Solution | Typical Materials | Key Benefit |
| Heavy engine blocks | Reinforced wood crate + skid | ISPM-15 HT lumber, steel fasteners | Prevents shift & impact |
| Delicate trim pieces | Returnable tote with foam cells | HDPE tote, EPE foam | Zero surface contact |
| Corrosion-prone gears | VCI bag + desiccant pack | Multilayer VCI film | 12-month rust protection |
| One-time export | Expendable corrugated kit | Triple-wall corrugate | Lightweight & recyclable |
(Adapted from ISO 9001 materials handling principles for quality assurance.)
Plastics vs. Metals: Tailored Approaches
Even within a single shipment, different substrates demand unique safeguards.
Plastic Components (Interior & Exterior)
Plastic bumpers, consoles, and fascia have high-gloss finishes and complex geometries.
- Anti-static, lint-free wraps for electronic plastics.
- Precision-molded inserts cradle odd shapes.
- Returnable totes with fabric dividers eliminate paint rub.
Metal Components (Machined & Cast)
Heavy gears, frames, and drivetrain parts carry corrosion and weight risks.
- VCI films form an invisible rust-barrier compliant with SAE J2332 guidelines.
- Vacuum sealing plus desiccants for long-haul sea freight.
- Reinforced pallets with bolted brackets prevent load shift.
These differentiated methods cut hidden costs such as claims, rework, and reputation hits by arriving line-ready every time.
Quality & Compliance You Can Trust
Consistency is built into every crate through rigorous, documented processes.
- AIAG & MIL-STD labeling delivers scan-ready barcodes, part IDs, and lot tracking.
- Photo documentation provides visual proof from receipt to final load-out.
- Chain-of-custody logs guarantee accountability throughout storage, packing, and transit.
These controls remove guesswork and keep auditors, as well as your OEM partners, happy.
End-to-End Logistics Support
From pickup to international paperwork, Express Packing eliminates logistical friction.
- Flexible pickup & delivery on our trucks or yours.
- On-site packing for oversized or sensitive equipment you can’t move.
- Lot & bulk tracking so you know pallet contents down to the last bolt.
- Global readiness using ISPM-15 lumber and export documentation.
With a single point of contact, you avoid juggling vendors and stay focused on core production.
Our Process & Pricing
From first call to final scan, every step is transparent and trackable.
| Step | What Happens | Your Benefit |
| 1. Discovery | Virtual or on-site assessment | Clear goals, no surprises |
| 2. Engineering & Prototype | CAD drawings, sample pack | Test fit before rollout |
| 3. Production & Packing | ISO-aligned build and load | Repeatable, zero-defect execution |
| 4. Logistics & Reporting | Carrier booking, photo docs | One invoice, full visibility |
- Quotes in 24h: Detailed, line-item pricing with no hidden fees.
- Flexible billing: Project or program-based, with returnable pool management if needed.
- Scalable capacity: From single prototypes to daily truckloads, powered by 80,000 ft² of production space.
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FAQs
Do you handle hazmat components?
Yes, UN-rated crates, DG paperwork, and on-staff IATA/IMDG-certified packers keep you compliant.
What sustainability options are available?
Closed-loop totes, recyclable corrugate, FSC lumber, plus right-sized designs reduce CO₂ and disposal fees.
Can you integrate with our ERP for tracking?
Our WMS outputs CSV, EDI, or API feeds to sync part numbers, lot IDs, and shipment status directly into your system.
Still have questions? Send us a message and get answers quickly..
Achieve Zero-Damage Deliveries
Line stoppages, rework costs, and OEM penalties are avoidable when every component ships in packaging engineered for its exact risks. Partner with Express Packing to:
- Keep Class-A surfaces flawless
- Eliminate corrosion claims
- Meet AIAG, SAE, and ISO requirements for every shipment.
- Cut packaging spend through smarter materials and returnable pools
Ready for damage-free shipments? Your next step is as simple as a brief call or a fast online quote.
Talk to an Expert Today
Speak directly with a packaging engineer about your upcoming shipment.